1). Tooling and Mold Design:

The process begins with the design and fabrication of molds, which are typically made from tool steel.

The mold consists of two halves (the die) that fit together precisely. It has a cavity in the shape of the desired final product.

2). Melting and Injection:

Aluminum alloy is melted in a furnace at temperatures ranging from 650 to 700 degrees Celsius (1202 to 1292 degrees Fahrenheit).

The molten metal is then injected into the mold under high pressure. Injection pressures can range from 1000 to 30,000 psi, depending on the size and complexity of the part.

3). Cooling:

Once the molten metal is injected into the mold, it rapidly solidifies and takes the shape of the mold cavity.

Efficient cooling is crucial to achieve high production rates. Water or oil is often circulated through the mold to cool it quickly.

4). Ejection:

After the metal has solidified and the part has taken the shape of the mold, the two halves of the mold are separated, and the part is ejected.

Ejection pins or other mechanisms are used to push the part out of the mold.

5). Trimming and Finishing:

The ejected part may have excess material, known as flash, which is removed through trimming.

Additional finishing processes such as machining, sanding, or coating may be applied to achieve the desired final product specifications.

1). High efficiency

Aluminum alloy die casting technology can achieve high-volume production, and can produce hundreds to thousands of parts per hour, so it can greatly improve production efficiency

2). High precision

Aluminum alloy die-casting technology can manufacture high-precision, high-complexity parts that can meet various precision requirements

3). Economy

Aluminum alloy die casting technology can reduce material waste and processing costs, because it can minimize material waste, meanwhile molds can be used for mass production, which greatly reduces production costs

4). Strong plasticity

Aluminum alloy die casting can manufacture parts with various shapes, so it can meet a variety of different design needs.

5).Eco-friendly

Aluminum alloy die casting technology can reduce the generation of waste and environmental pollution, as it can recycle waste materials, thereby reducing the environmental impact of waste materials

• Automotive industry
• Electronics industry
• Aviation industry
• Construction industry

1). Automotive industry

Aluminum alloy die-casting technology can manufacture automotive engines, gearboxes, chassis and other components, thereby improving the performance and quality of automobiles

2). Electronics industry

Aluminum alloy die-casting technology can manufacture electronic product shells, radiators and other components, so as to ensure the stability and reliability of electronic products

3). Aviation industry

Aluminum alloy die casting technology can be used to manufacture aero engines, aircraft parts, etc., thereby improving the safety and reliability of aviation products

4). Construction industry

Aluminum alloy die casting technology can manufacture building decoration materials, doors and windows and other components, thereby improving the aesthetics and safety of buildings

1). Choose the right aluminum alloy material.

Different aluminum alloy materials have different mechanical properties and chemical properties, and it is necessary to choose the right aluminum alloy material according to different applications

2). Make molds.

Aluminum alloy die casting technology needs to manufacture molds, and the quality and accuracy of molds directly affect the quality and accuracy of aluminum alloy die casting parts

3). Control the production process.

Aluminum alloy die casting technology needs to control the production process, including aluminum alloy liquid temperature, injection rate, cooling time, etc., to ensure the quality of aluminum alloy parts.